Category Archives: Truck Safety

Jury Found Trailer Manufacturer Negligent In Side Underride Death

A New Mexico jury found a trailer manufacturer “negligent” yesterday in a side underride fatality. “The family hopes the verdict ‘sends a message’ to the truck-trailer industry to take measures to prevent underride crashes.” Read more here.

Everyone, please call Congress at this D.C. phone no. and ask for your U.S. Senators and Representatives. When you get transferred to their office, simply tell the staffer that you want their boss to cosponsor the STOP Underrides Bill (S.665 and HR.1511): (202) 224-3121.

Thank you, Eric Hein and family. Thinking of you and all underride victims. Precious ones gone too soon. Never forgotten. 

#STOPunderrides Enough is enough!

September 3, 1969, Congressional Underride Discussion & Call for Immediate Action to End Deadly “Telescoping Under Trucks”

Last night, I was reading “Truck by Trailer”; The History of the Truck Trailer Manufacturing Industry, published by the Truck Trailer Manufacturers Association(TTMA) in 2017. It had come in the mail this week, and I thought that I would see what I could discover. What I discovered was that there was a photo of a May 29, 1969, Western Union Telegram from the Director of the National Highway Safety Bureau (equivalent of today’s NHTSA at DOT) to the TTMA. The message was:

THE TIME FOR COMMENT ON DOCKET 1-11–REAR UNDERRIDE PROTECTION–HAS BEEN EXTENDED UNTIL AUGUST 1, 1969.

That was referencing the rulemaking which was posted in the Federal Register on March 19, 1969, and in which DOT had stated their intention to add underride protection to the sides of large trucks. Interesting, I thought. So I started searching online to see if I could find a copy of that telegram to post online. After all, I was reading it 50 years later on August 1, 2019.

What I found instead was a Congressional Record from September 3, 1969, which included discussion of the National Traffic & Motor Safety Act of 1966 to fund, extend, & expand upon it. After some in-depth discussions about safety head gear and tire safety, Congressman Vanik from Ohio was given the floor. He made a lengthy statement, with noteworthy comments about underride protection, including the inadequacy of the proposed regulation for rear underride and the absence of regulations for smaller straight trucks, as well as protection on the sides and front of trucks.

Wait! What? Imagine! Fifty years ago, not only was DOT proposing rulemaking, but the U.S. Congress had become informed on this issue and wanted to see immediate action taken to make comprehensive and effective underride protection on all trucks THE LAW!

Are you listening, Congress? NOW is the time to act! What are we waiting for? Too many people — maybe well over 50,000 — have already paid the price since that public Congressional discussion which took place on September 3, 1969.

Congressional Record for September 3, 1969: https://www.govinfo.gov/content/pkg/GPO-CRECB-1969-pt18/pdf/GPO-CRECB-1969-pt18-2-1.pdf

Relevant excerpts from:

Congressional Record on Underride 9.3.1969 pp. 13-14

Mr. VANIK. . .  I would like to take this time to ask the chairman of the committee whether any consideration was given in this proposed legislation to direct the Administrator to provide for regulations which would bring about uniformity of bumper levels. With the intermix of automobiles and trucks on our Interstate Highway System, I ride in terror, as does everyone else on the public highways, when approach is made to trucks which have no bumper levels to meet those of an automobile. The fear of telescoping under a truck is something that haunts every driver on our highways.

There are thousands of accidents and hundreds of deaths that occur every year as a result of the telescoping problem. Some people have been decapitated in this way. And, it seems to me that some definite action should be taken to provide for uniformity of bumper levels between all vehicles. . . I would like to ask, Mr. Chairman, whether or not your committee considered this matter in connection with this legislation?

Mr. STAGGERS. I might say that the Secretary and the agency or the bureau has this authority now. I am informed that they have probably been looking into it. We do not know whether they plan to come up with any recommendations. But this is their duty and I might say that we can call to their attention now the fact that they should come up with some recommendation in the manufacture of trucks and cars so that there might be, as nearly as possible, developed some safety device as the gentleman has suggested that will prevent these accidents in order to keep these vehicles from overlapping upon impact.

I think the gentleman has raised a very good point. When this bill was brought up in 1966 this authority was given to the Secretary and to the National Safety Bureau.

Mr. VANIK. . . I understand that the Department of Transportation has published, as of March 19, 1969, a proposed rule which would become effective as of January 1, 1971, to provide rear underride protection for trailers and trucks with gross vehicle weight of over 10,000 pounds. . . {this rule was actually not finalized and effective until 1998}

But the Department’s rule is inadequate. The rule does not “apply to truck tractors, or any vehicles with gross vehicle weight rating of 10,000 pounds or less.” What these smaller trucks lack in danger in weight they make up for in speed. The standard should be applicable to all vehicles and trucks so that the risk of damage and fatalities resulting from nonmatching bumper guards is permanently and forever removed from American highways.

All trucks should be covered under the ruling and the ruling should have the force of law behind it. If such a regulation is not adopted during this year, I hope that your committee will issue a mandate for this regulation next year.

Following is a letter which I received on this subject from Mr. Robert Brenner of the National Highway Safety Bureau on August 4, 1969:

U.S. DEPARTMENT OF TRANSPORTATION, Washington, D.C., August 4, 1969. Hon. CHARLES A. VANIK, House of Representatives, Washington, D .C.

DEAR MR. VANIK: This is in further reply to your letter of July 14, 1969, requesting that the Secretary of Transportation issue regulations to improve bumper surface relationships between heavy trucks and passenger cars.

We concur with your views on the benefits that can be realized in reducing highway injuries and collision damage by requiring improved performance capabilities from motor vehicle bumpers. The National Highway Safety Bureau is, in fact, in the midst of developing several regulations that should alleviate, to some extent, the problems created by mismatched vehicle bumpers. . .

For your added information, the unsafe conditions resulting from the use of high front bumpers on heavy trucks are to be evaluated for eventual development of a regulation. . .Sincerely, ROBERT BRENNER, Acting Director.

He then lists specifics of the proposed rear underride rule, including this statement which was also included in the March 19, 1969, Federal Register:

It is anticipated that the proposed Standard will be amended, after technical studies have been completed, to extend the requirement for underride protection to the sides of large vehicles.

STOPunderrides! PETITION: https://www.thepetitionsite.com/104/712/045/congress-act-now-to-end-deadly-truck-underride/

NTSB Preliminary Report: Box Truck Overrode Van Killing Eight

The newly-released NTSB preliminary report describes June 3, 2019, Mississippi box truck/van crash with 8 fatalities: right front of the truck hit the right front of the van head-on. The truck OVERRODE the front of the van & penetrated the passenger compartment. Deadly PCI (Passenger Compartment Intrusion) occurred.

The driver of the van sat in a part of the van which did not go under the truck — no PCI (just like me). He walked away with minor injuries. The eight other van occupants all suffered fatal injuries.

Read it here. NTSB Preliminary Report, July 24, 2019: https://www.ntsb.gov/investigations/AccidentReports/Pages/HWY19FH009-preliminary-report.aspx

On October 21, 2010, the NTSB issue a Truck Underride Safety Recommendation based upon the investigation of a 2009 crash in which a truck overrode 3 cars and 10 people died as a result. The Recommendation reads like this:

Since 2003, European Union countries have required front underride protection systems on all newly manufactured heavy-goods vehicles, which indicates that such a standard is feasible. The NTSB concludes that collisions between passenger vehicles and the front of single-unit trucks or tractor-trailers are common types of crashes that result in fatalities, and front underride contributes to crash severity. The NTSB therefore reiterates its prior recommendations that NHTSA. . . require all newly manufactured trucks with gross vehicle weight ratings over 10,000 pounds to be equipped with front underride protection systems. . .

That was 9 years ago. Tell me, how many people could still be alive today had NHTSA acted upon that safety recommendation? Congress, I’ll say it again: the ball is in your court. Will you act decisively to STOP all forms of truck underride? Front, side, rear, tractor-trailer, single-unit truck, passenger vehicle, pedestrian, cyclist, motorcyclist.

June 26, 2009 front override crash near Miami, Oklahoma. Investigated by the NTSB

STOP Underrides! Petition to Congress: https://www.thepetitionsite.com/104/712/045/congress-act-now-to-end-deadly-truck-underride/

Let’s manufacture new trucks that don’t have an underride problem, but let the existing ones stay in operation – as is. Excuse me?!

I’m a survivor of a truck crash (because my part of the car did not go under the truck) and the mom of two daughters who needlessly lost their lives to preventable rear underride. So I know what I’m saying when I tell you that every part of the STOP Underrides! Act will correct a specific aspect of the underride problem.

It is a comprehensive bill; if any part is left out, it will mean senseless deaths will continue. Any compromise made will be a compromise in human lives — a costly price paid by underride victims, survivors, their families, and all of society in the costs incurred.

Would Congress say, “When you manufacture new airplanes, make sure that they don’t have the problems of the 737 MAX,” and allow the existing ones to stay in operation — as is? In my mind, the question is the same for the underride problem. Will Congress say, “When you manufacture new trucks, make sure that they don’t have the underride problem,” and allow the existing ones to stay in operation — as is?

That would be to knowingly sentence countless people to sure Death By Underride over the next couple of decades until the existing trucks — which have a 10-15 year life — are no longer in service.

It will take an Act of Congress to bring about this needed change in the trucking industry.

Underride Retrofit; or, What is an acceptable number of underride deaths?

If there are people dying from an automotive defect, would we want those cars to be fixed or left as is? If there are people dying from a dangerous truck design, would we want those trucks to be fixed or left as is — knowing that if we leave the millions of trucks on the roads as is, we are sentencing countless people to death by underride?

Is there any precedent for issuing a recall on unsafe trucks, in other words, doing a retrofit of safety equipment on an existing truck? I’m glad you asked. Yes, there is.

The first one I’ll mention is conspicuity or reflective tape. NHTSA issued a mandate for retro reflective tape to be installed on trucks and trailers to increase their visibility to nearby motorists. FMCSA issued a mandate for retrofitting of existing trucks and trailers with this safety countermeasure.

These requirements were set up by the FMCSA to help improve visibility in low light conditions and help reduce potentially fatal motor vehicle crashes into the sides or back of stopped or parked trucks and tractor trailers at night or in poor visibility.

On December 10, 1992, the National Highway Traffic Safety Administration or NHTSA published a final rule requiring that trailers manufactured on or after December 1, 1993, which have an overall width of 80 inches or more and a gross vehicle weight rating (GVWR) of more than 10,000 pounds, (with the exception of pole trailers and trailers designed exclusively for living or office use) be equipped on the sides and rear with a means for making them more visible on the road. The NHTSA ruling allows trailer manufacturers to install either red and white retro reflective tape or sheeting or reflex reflectors. This tape is commonly referred to as DOT C2 reflective tape and is thus marked for easy identification. https://ifloortape.com/requirements-for-conspicuity-dot-c2-reflective-tape-for-trucks-tractor-trailers-to-meet-federal-dot-fmcsa-nhtsa-regulations/

RETROFIT requirement for retro reflective tape on tractor trailers: Under federal requirements, trailers and semi-trailers manufactured prior to December 1, 1993 must be retrofitted with retroreflective tape or an array of reflex reflectors. The final date for compliance is June 1, 2001. . . Trailers built after the 1993 date are delivered from the factory with reflective tape and do not need to be retrofitted. Bulk Transporter, March 22, 2001, Deadline Approaches for Reflective Tape Retrofit

Another example of a retrofit involving tractor trailers, or in this case a recall, is the Strick Trailers recall of faulty rear impact guards in 2016:

Strick Trailers is recalling certain single-axle 28-foot van trailers for a rear-impact guard issue, according to a National Highway Traffic Safety Administration document. More specifically, 2005-2009 van trailers manufactured July 25, 2004, to Feb. 3, 2009, and equipped with rear-impact guards using gussets 55997 and 55998 are affected. Gussets on affected trailers can increase the chances of injury during a crash, thereby violating Federal Motor Vehicle Safety Standard No. 223, “Rear Impact Guards.” Owners will be notified by Strick to have reinforcements installed to the rear-impact guards at no cost. For more information, contact Strick’s customer service at 260-692-6121. The recall was set to begin on June 17.

Side by side with the notice of the Strick recall in the Landline Magazine in May 2016 was another notice announcing that the FMCSA had issued a safety advisory for one manufacturer’s tankers due to “inadequate accident damage protection:”

Affected TYTAL tankers are unauthorized, according to the FMCSA, until repairs and testing have been completed. Effective June 1, enforcement and fines will be given to owners and drivers operating any of the above tankers that have not made necessary repairs. TYTAL has notified known customers, and repairs have begun free of charge.

It seems to me that these examples demonstrate the existence of a precedent for recalls and retrofitting rules to correct dangerous designs in Commercial Motor Vehicles which could, if uncorrected, result in death and/or injury in the event of a crash.

Clearly, a truck that does not have effective and comprehensive underride protection is a safety concern. After all, the warning label which is found on the horizontal bar of a rear underride guard specifically says so:

Failure to comply with Federal Motor Vehicle Safety Act Standards FMVSS 223/224 (US) or FMVSS 223 (Canada) could result in injury to occupants of another vehicle in the event of a rear end collision with the trailer which, if not avoided, could result in death or serious injury.

Who will pay for the cost of the retrofitting? The ATA made the assertion, in their Letter of Opposition, that if Congress mandated the STOP Underrides Act — which includes a retrofitting requirement — then the trucking industry would be put out of business and the U.S. economy would be adversely affected:

Equipping the estimated 12 million trailers with a side underride guard, identified in Mr. Young’s testimony as costing approximately $2,900 including shipping, would equate to approximately $34.8 billion spent on underride guards. That staggering figure would result in what is likely the largest unfunded mandate on a private sector industry in U.S. history. Furthermore, when combined with the expected cost of labor in installing these guards, would exceed the industry’s annual net revenue, essentially putting trucking out of business, and grinding our economy to a screeching halt.

ATA Stop Underrides Act Follow Up Opposition Letter 6.19.19

RESPONSE to ATA Stop Underrides Opposition Letter

On what basis (what facts and formula) do they make such an exaggerated claim? The fact is that mass production will bring the costs down from the current price of retrofit kits (now at very low voluntary production). Furthermore, the industry should be well aware that adjustments can be made to spread the cost over multiple parties and multiple years.

Take as an example the increased manufacturing costs of trailers due to the tarriff on aluminum and steel and the ability of the manufacturers to share those costs with their customers.

Besides which, there are numerous other reasons to expect that this mandate provides many benefits to the trucking industry and the U.S. economy, including protecting the livelihood of truck drivers. Side guards will add additional fuel savings to that provided by side skirts. Production and installation of this technology will create jobs. Liability risk will go down. IRS Section 179 allows for tax deduction for equipment.

In the end, if we do not retrofit, there will continue to be many underride deaths for years to come. We then have to face the question, What is the acceptable number of underride deaths? And, who should decide that question? Congress, the ball is in your court.


Rebuttal to Concerns Raised By the ATA About Proposed Underride Legislation

From the very beginning of our journey to make truck crashes more survivable with the installation of effective underride protection, we have been reaching out to members of the trucking industry — manufacturers, transport companies, truck drivers, industry associations, and engineers among others. We have found some who are cooperative and many who are committed to working on solutions. However, we have also observed a reluctance to move forward with R&D — not to mention installation of solutions.

Beyond industry hesitation, we have also read about and listened to outright opposition. While I appreciate that they would find it important to express concerns they might have about the legislation and the technology, I do not find it helpful if their statements are not backed up with facts or documentation — especially when there is little openness to sit down together and discuss how to address those concerns collaboratively.

I remain hopeful that we can yet reach that point where we will be able to hold conversations through the process laid out in the STOP Underrides Act for a Committee On Underride Protection. It holds the potential for cooperation, transparency, and accountability which could help us reach the goal of ending preventable death by underride in a timely fashion.

Meanwhile, because I have been unable to get them to participate in a meeting to discuss these concerns, I am going to share two documents here:

  1. A letter which the American Trucking Associations emailed to Members of the Transportation & Infrastructure Committee’s Highway & Transit Subcommittee on June 19, 2019, following the trucking hearing on June 12, 2019. The ATA letter outlines their concerns about, and opposition to, the STOP Underrides! Act. ATA Stop Underrides Act Follow Up Opposition Letter 6.19.19
  2. A rebuttal to that letter — detailing what we have discovered over the last several years regarding those concerns. RESPONSE to ATA Stop Underrides Opposition Letter

May we allow nothing to interfere with reaching the goal of protecting all travelers from the unimaginable injuries and grief which all too often come about when we don’t equip our trucks with underride protection so that passenger vehicles and vulnerable road users cannot go under them.

Rose, Star Wars: The Force Awakens

Underride Legislation Discussed at T&I Hearing on The State of Trucking In America

At last, truck underride was brought to the table at the June 12, 2019, Transportation & Infrastructure Hearing entitled, Under Pressure: The State of Trucking in America.

Congresswoman Eleanor Holmes Norton, Chair of the Highways & Transit Subcommittee, mentioned underride in her opening remarks (at 6:59 in this video):

Truck safety advocate, Andy Young, also talked about underride in both his written and verbal testimony to the Subcommittee members.

In this video excerpt, Chris Spear (ATA) makes a statement (at 1:09.48) in the hearing about his understanding that side guards have only been tested at 35 mph (not true):

Andy Young corrects that information (at 3:22.15 in the hearing video) and mentions that the AngelWing side guards have been successfully tested at the Second Underride Roundtable on August 29, 2017, at the Insurance Institute for Highway Safety (IIHS) at 40 mph:

The AngelWing side guards have also been successfully tested elsewhere at 47.2 mph:

Congressman Steve Cohen, who led the way in the House when he re-introduced the STOP Underrides Act on March 5, 2019, also spoke about underride:


The truth about truck underride should speak for itself. For too many decades, the facts have been hidden; motorists and vulnerable road users have not been adequately protected from becoming underride victims.

Enough is enough! Congress, the ball is in your court. It’s time to act.


28,362 Underride Deaths Valued at $273 Billion Far Surpasses the Cost to Industry of Underride Protection

People Care About the STOP Underrides! Bill For a Good Reason

* DOT FARS (Fatality Analysis Reporting System) data is known to yield vastly underreported deaths.

IIHS 1992 Status Report: Underride Death Count Too Low

** 1997 study said that the deaths attributed to underride as reported by the FARS are 4% of total truck crash fatalities. Other studies suggest that 27-50% would be more accurate. Incidence of Large Truck-Passenger Vehicle Underride Crashes in Fatal Accident Reporting System and National Accident Sampling System

# Underride Deaths in 1994-2015* (FARS data) = 4,201 

Take those 4,201 deaths which represent 4% of the total truck crash deaths reported by FARS to be due to underride. Convert it to a more realistic estimate of 27% of truck crash deaths which are likely due to underride. That would be 28,362 people who died between 1994 and 2015 due to preventable truck underride.

Imagine!

Now let’s take that one step further. Multiply those 28,362 underride deaths by $9.6 million — the DOT Value of a Statistical Life. That equals $272,275,200,000!

That value represents our loved ones and members of our communities who lost their lives abruptly and violently due to underride. (And that isn’t even taking into account the thousands upon thousands who were injured due to Passenger Compartment Intrusion.)

The cost of implementing the STOP Underrides! Bill will not even come close to reaching such a costly price  as that which has already been paid.

Successful 40 mph Crash Test of Sapa Extrusions Aluminum Rear Underride Guard

Malcolm Deighton, inventor of the SAPA rear underride guard, discusses how they tested their aluminum guard successfully at 35 mph and then at 40 mph.

You can see the 40 mph crash test at about 5:36 on this video:

Here is the engineering report on that crash testing: Sapa 40-30 RIG Test Engineering Report Version 1.3 (1)

Rear Underride Guard Facts:

  1. The current federal standard for rear impact guards has specifications for preventing underride at impact speeds of 30 mph (though not requiring a crash test).
  2. The proposed standard in limbo at NHTSA now would upgrade it to 35 mph to meet the Canadian standard (although most manufacturers are already meeting the Canadian standard). However, the NPRM and the Canadian standard do not require that the guards stop a vehicle for the full width of the guard. That’s what the IIHS has proven with their crash testing program.
  3. The IIHS has tested the new designs of the 8 major trailer manufacturers and given them each a TOUGHGuard Award for being able to pass a crash test at 35 mph across the full width of the back of the trailer.
  4. These stronger guards are being sold on new trailers — some as a standard feature and some as an Option.
  5. There are retrofit kits which can be installed on existing trailers to provide TOUGHGuard quality underride protection at the rear of trailers. There have been very few of these sold — a mere drop in the bucket compared to the 11 million+ trailers on the road which have the older, too weak rear guards.
  6. Additionally, Sapa Extrusions (now Hydro), an aluminum extrusion company, has designed an aluminum rear underride guard which has been successfully tested at 40 mph. Since this is now known to be possible, why would we not mandate a standard which would require this amount of protection at minimum?
  7. The STOP Underrides! Bill calls for research to be completed to ascertain the outer limits of underride protection — so we know what level of protection can reasonably be required.
  8. The STOP Underrides! Bill also calls for establishment of a Committee On Underride Protection to facilitate collaborative and effective discussion among all stakeholders.

Subcommittee on Highways & Transit Hearing: “Under Pressure: The State of Trucking in America,” 6/12/19

The Highways & Transit Subcommittee of the House Transportation & Infrastructure Committee will be holding a hearing on Wednesday, June 12, 2019, at 10:00 a.m.

The hearing will be livestreamed and can be viewed at this link: “Under Pressure: The State of Trucking in America”.

I will be attending and am looking forward to observing a lively discussion, including the previously-overlooked topic of truck underride.